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Align with Core Values of KOBELCO

Embrace KPTec Mission Statement

Live KPTec Values

Leverage Self-Directed Work Team (SDWT)

Do 3A


Kaizen(Continuous Improvement)

Have Passion for   Excellence
Engage in Continuous   Development

Professionalism

Respect for Each Other
Be Honest and Responsible

Teamwork

Work Together towards   Common Goals
Take Part in Team   Activities

Empowerment

Take Ownership
Learn and Practice what   we Learned

Communication

Practice Clear and Simple   Communication
Ask Questions to   Understand
KPTec Home > About Us > SDWT > SDWT Journey
SDWT Journey
The KPTec SDWT Journey in a Snapshot

The KPTec SDWT journey is divided into three zones:

  • Preparation – aligning the leaders and formation of the Steering Committee.
  • Implementation – awareness training and formation of teams.
  • Transition – working on empowerment.

KPTec SDWT Start-up

  • Started in March of 2003 with the establishment of cross functional teaming to create a platform for the employees to work together
  • The primary goal of cross functional teaming was to create teamwork
  • Two types of teams were structured in the beginning:-
    • Firstly, there were teams called KIT (KPTec Improvement Teams)
      • KIT was a problem solving team which used the 7QC tools
    • Secondly, there were the KFT (KPTec Football Teams)
      • KFT was a high power task-force set up to immediately solve an issue or problem
  • The SDWT process started in October 2003 with a pilot run consisting of 120 (approximately 15%) employees from the total population of 780 people.
  • Six (6) teams were formed, 4 from the Operation, 1 from Training, and 1 from Technical Group. These 6 teams went through the following processes:
    • SDWT Awareness
    • Team Synergy
    • Team Communication
    • Developing the Team Scorecard
    • Self Governance System
    • Developing Starcaps
  • The Company-Wide SDWT was launched on 18th February 2004

The Asia HRD Congress Award

KPTec was the winner of the Asia HRD Congress 2004 Award for the successful company-wide implementation of SDWT - a proven process that transformed the organization with the spirit of ownership, yielding better quality, productivity and business results.

Endless Journey

KPTec SDWT model has gone through many transitions since its inception:

Generation 1

  • Formation of sub committees to implement SDWT tools
  • Bringing change from old practices to team practices
  • Stabilizing teams on the shop floor was first priority
  • Training employees on advantages of teams and to cope with disadvantages

Generation 2

  • Plant wide implementation, more sub committees formed to cope with the speed of implementation
  • Built depth in knowledge about SDWT and customized program for each team
  • Specific attention was given to teams who were not able to cope with implementation speed
  • Training of facilitators to facilitate SDWT teams
  • Introduction of performance-based pay

Generation 3

  • Propagate SDWT to the Support Teams
  • Redesign performance-based pay from its initial form
  • Merging of TSC parameter and performance-based pay to refine measurement and enhance performance
  • Specific attention provided to roles played by team members

Generation 4

  • A New subcommittee “Quality Engine” introduced for superior product quality
  • Plant-wide skill improvement program “SBPS” and skill matrix given more attention
  • Empowering teams to make decision
  • Enhanced facilitator’s role in team building

Generation 5

  • Consolidation of sub committees after plant-wide implementation
  • Sub committees playing sustenance role
  • Facilitators subcommittee was replaced by coach sub committee
  • SDWT roadmap transformed to organization road map

Generation 6

  • Further consolidation of subcommittee into four decision-making committees
  • Skill-based progression system (SBPS) was put on hold due to operational expansion.
  • Roadmap for company-wide progression and calendar introduced
  • More focus was given to development of Support Teams and re-alignment of teams

Generation 7

  • New initiatives introduced to improve coaching systems in KPTec
  • Consolidated all team development efforts (operation, operation support, non operation) under one committee

Generation 8

  • Team Synergy and Team Empowerment at the appropriate and optimal level
  • Explored a new way of coaching to develop team competency and to achieve team performance par excellence
  • Put in place new and innovative communication channels for greater team effectiveness and efficiency
  • Enhanced the Team Performance Management System to ensure a well-structured and fair process for rewarding performance of individuals and teams

KPTec SDWT Now

We are now embarked on SDWT Generation 9. Our present focus is on:

  • SDWT Organization Structure and Succession Planning
  • Optimal Coverage and Scope of SDWT
  • Making Coaching a competency requirement for promotion to managerial level
  • Team Captain’s Career Path
  • Setting Stretch Goals for Teams
  • Making Communication Effective

For KPTec, we will continuously develop our Self Directed Work Teams to be highly committed, competent, empowered and self driven, working synergistically towards achieving business excellence.

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Winner of Asia HRD Congress Award 2004 on the Success of Our SDWT Company-wide Implementation